Energy - OthersGas and biogasEnergy policy and regulationsTransmission and distributionWith energy prices rising in Europe, and with compressed air accounting for between 12% and 40% of all industrial energy consumed, many companies are considering what steps they can take to minimize costs and improve performance. the efficiency of its operations.Now is an opportune time for energy-intensive organizations to take advantage of heat recovery, oil-free technology and digital analytics, says CompAir.In the first quarter of 2022, short-term gas prices on Europe's largest stock exchange were five times their 2021 average, and futures markets are pegging European gas prices up to three times their 2021 levels. for at least the next three years.However, CompAir advises compressed air users that they can take action now to help protect their investments for the future.1. Opt for oil-free screw compressors While most production-sensitive environments, such as the food and beverage or pharmaceutical industries, will opt for an oil-free compressor, many other companies would benefit from the efficiencies that an oil-free model can offer.In many cases, lifetime costs are reduced, as companies can save the cost of oil replacement, and additional products such as oil separators are not needed.CompAir offers a wide range of oil-free compressor technologies, including screw and piston machines.Its state-of-the-art Ultima compressor runs completely oil-free, and component cooling is achieved by a closed water circuit.Each compression unit is individually driven by a variable speed permanent magnet synchronous motor, offering exceptional levels of efficiency over traditional oil-free technology.2. Take advantage of the latest oil-lubricated screw compressor technology However, for those looking to upgrade to an oil-lubricated system plus air treatment, the latest oil-lubricated technologies have been developed to optimize sustainability over time. compressor life cycle.CompAir's FourCore range combines best-in-class compressed air efficiency with a small footprint and sustainable design for environmentally conscious businesses.For example, when the carbon emissions of a new 160 kW FourCore model are compared to those of a traditional compressor, running 8,000 hours per year, the FourCore system reduces greenhouse gas emissions equivalent to 32 passenger cars , or 371,800 miles traveled by a car, in the course of a year.This is the same amount of carbon sequestered by 73 hectares of forest.Additionally, compared to a conventional two-stage compressor, the new 200 kW model uses 22% fewer materials and can help reduce waste by up to 19%.And when compared to previous CompAir single-stage compressors in this size range, the new models are up to 8% more efficient, offering a best-in-class oil-lubricated solution for decision makers. .3. Treat the air correctly Modern production systems and processes demand increasingly pure compressed air.Proper specification of downstream equipment will not only improve the quality and efficiency of a compressed air system, it will also reduce its environmental impact.CompAir offers a wide range of solutions for compressed air treatment, including filtration, refrigeration and absorption dryers and condensate management systems.High-quality consumables such as filter elements with a long service life ensure low component wear and a consistently low differential pressure.4. Heat recovery On the other hand, taking advantage of measures such as heat recovery represents a considerable opportunity to reduce energy costs, by recycling excess heat and using it for the benefit of the installation.Normally, only 10% of the electrical energy is converted into compressed air, and the remaining 90% is usually wasted as heat.By installing a heat recovery unit on a compressor, the system can "recover" the energy lost during the compression process and use it for other useful purposes.For example, it can supplement the electricity, gas or oil needed to generate hot water for sinks or process water.It can also be transferred as direct hot air into a workspace or facility.CompAir offers multiple turnkey heat recovery solutions for your oil-lubricated and oil-free screw compressors, both factory installed and aftermarket.This allows for easy plug-and-play installation and immediate realization of energy and cost savings.5. Drive improvements with digital insights The Internet of Things and data analytics can help operators understand how efficient a compressor is and if it can be improved.This information will not only help highlight any potential issues now, but will also allow operators to anticipate any potential issues in the future, based on deteriorating machine performance.Predictive maintenance models based on real-time data can be established to help reduce energy consumption, improve process efficiency and limit any risk.Connectivity remains a key focus of CompAir's portfolio, with the company's iConn service providing intelligent insights that help operators monitor system performance both in real time and remotely.Accessible from smartphones and tablets, the browser-based system ensures that users can proactively manage any potential issues that arise at all times, reducing associated downtime and ensuring the system is working as intended.6. Assure Assure Service Agreements To help companies avoid unplanned and unbudgeted downtime and production interruptions, CompAir has launched a series of new Assure Service Agreements.Available to all compressed air users, regardless of equipment manufacturer or age, they help companies optimize operational efficiency, mitigate risk and streamline work practices, ensuring customers only have to deal with one supplier of compressed air.From the basic level, AssurePLAN, which covers the timely replacement of consumable components, such as oil and air filters, separators and oil, with a 12-month warranty on these assets, to the most comprehensive, AssureCOMPLETE, which guarantees Since all the operational risk of a compressed air system is transferred to CompAir, there is a service agreement that meets the exact needs of a company.In addition, these agreements include original spare parts.Although a non-genuine part may be cheaper, in the long run it can compromise the investment in compressed air and end up costing the company more.On the contrary, original spare parts are manufactured to the same quality standards as the compressors for which they are intended.7. Not Leak Profits Managing pipeline leaks is essential.Air leaks are the main cause of energy loss in industrial air systems, as they waste between 20% and 30% of the system's production.Leaks in a compressed air system can be due to many reasons, including leaving shutoff valves and condensate hand valves open, as well as leaking hoses, couplings, pipes, flanges, and pipe joints.A leak as small as 3mm can cost over $800 in wasted energy, so one solution is a simple leak detection survey, which can quickly identify any issues so corrective action can be taken.On the other hand, a flowmeter is a reliable means of evaluating compressed air generation and downstream inefficiency costs.In fact, finding and repairing a 3mm leak could save enough money to cover the cost of buying one.8. Carry out an energy audit Whether buying a new compressor or upgrading an existing system, a sensible starting point is always to carry out a complete energy audit of the installation.This will help determine current compressed air usage and costs, help identify air leaks to determine where energy is being lost and where costs can be saved, and check air quality to ensure the compressed air generated meets appropriate standards. .An energy audit not only helps reduce a company's total cost of ownership, it also helps reduce environmental impact.Privacy Policy |Cookies |Legal notice |Additional Information